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Beryllium Copper Stamped Clips for the Military/Aerospace Industry

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At OMNI Engineering, Inc. we specialize in high volume, precision stampings. The project highlighted here exemplifies our ability to produce high volume, high precision components. These retainer clips and high amperage connector contacts were designed for use in military and commercial aircraft.

Composed of UNS C17200 beryllium copper, the finished products had to meet three individual ASTM standards, MIL-H-7199, and QQ-N-290 for nickel plating. Consisting of three products, a retainer clip and two contacts, the miniature and micro miniature stamping was performed with progressive dies on 22 ton Bruderer presses. Manufactured in various sizes, all met tolerances of ±0.0002", and angular tolerances of ±1/2°, which was verified through dimensional, gage, and visual inspections.

Stamped retainer clips featured dimensions of .103" of O.D., .148" in height, and are .005" thick. The two connectors feature dimensions of .056" to .450" of O.D., .180" to .317" in height, and .0030" to .0062" in thickness.

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Beryllium Copper Stamped Clips for the Military/Aerospace Industry

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After stamping, the retainer clips were bright hardened, one of the connectors was heat treated and received nickel and gold plating, while the second connector was bright hardened, and received nickel, gold, and sliver plating. Quality of finished products is maintained through the use of a F.O.V. Smartscope automated Inspection system. We currently manufacture 100,000 to 15 million of these electrical components annually to customer throughout the Southwest.

For more information on these items, or the processes used to manufacture them, see the table below or contact us directly.

Highlights of these Stamped Clips

Product Description These clips are used on Aircraft (both military and commercial applications)
Precision Micro Stamping Capabilities Applied/Processes Primary:
Miniature/Micro Miniature Stampings
Precision Stampings

Secondary:
De-Burring
Heat Treating
Nickel Plating
Gold Plating
Silver Plating
Equipment Used to Manufacture Part 22 Ton Bruderer Presses
Progressive Dies
Overall Part Dimensions Retainer Clips
OD: Ø 0.103" ± 0.005 to 0.138" ± 0.001
Height: 0.148" ± 0.002" to 0.198" + 0.003 / - 0.002
Thickness: 0.005" ± 0.0002 to 0.0070" ± 0.0005
High Amp Connector Contacts (Elcon)
OD: Ø 0.056" to 0.076" ± 0.004
Height: 0.180" to 0.697"
Thickness: 0.0030" ± 0.0003
High Amp Connector Contacts (Glenair)
OD: Ø 0.105" to 0.450"
Unrolled Length: 0.245" to 1.176"
Height: 0.239" to 0.317"
Thickness: 0.0058" to 0.0062"
Tightest Tolerances ± 0.0002"
Angular: ± 1/2°
Material Used Retainer Clips: Beryllium Copper UNS C17200
High Amp Connector Contacts: Beryllium Copper UNS C17200
Thickness: 0.0030" ± 0.0003 to 0.0080" ± 0.0005
Material Finish Retainer Clips
Bright Hardened per MIL-H-7199
Heat Treated
High Amp Connector Contacts (Elcon)
Nickel Plated per QQ-N-290
Gold Plated per MIL-G-45204
Heat Treated
High Amp Connector Contacts (Glenair)
Nickel Plated per QQ-N-290
Gold Plated per ASTM B488
Silver Plated per ASTM B700
Bright Hardened per MIL-H-7199
Heat Treated
Models
Retainer Clips
Cinch
BAC 110-20
P/N 184-22-00-100
P/N 184-22-02-300
P/N 184-47-03-000
High Amp Connector Contacts
Elcon
P/N 1650541-1 (703-27-02205)
P/N 274-0064-02205
Glenair
P/N 720-97000-0 / 4 / 8
P/N 990N-25001-12 / 16
In process testing/inspection performed Dimensional Inspection, Gage Inspection, Visual Inspection,
F.O.V. Smartscope (automated Inspection system)
Industry for Use Military Industry
Aerospace Industry
Volume 100,000 - 15,000,000 annually
Delivery/Turnaround Time 2 - 4 weeks
Delivery Location
Pharr, TX
Nogales, AZ
San Diego, CA
Glendale, CA
Standards Met Customer Specifications, 2D CAD Drawing
ASTM B 194
MIL-H-7199
QQ-N-290
ASTM B700
ASTM B488
Product Name Retainer Clips / High AMP Contacts

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