CUSTOM PROGRESSIVE DIES PRECISION METAL STAMPING SERVICESEXAMPLES OF OUR
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Custom Contact Springs for Trimming Potentiometers in The Electronics and Medical IndustriesCustom Stampings of Contacts for The Electrical IndustryCustom Leadframes for The Electronics IndustryCustom Stamped Clips for The Aerospace IndustryCustom Current Sensor Resistor Heat Sinks for Circuit Board ComponentsStampings and Assemblies of Components for The Medical Industry
OMNI Engineering, Inc. requires our suppliers of raw materials and plating processes utilized in our manufacturing, to comply with the Dodd-Frank Wall Street Reform Consumer Protection Act (Conflict Materials Act).
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CUSTOM CURRENT Sensor RESISTOR HEAT SINKS for CIRCUIT BOARD COMPONENTS

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An electronics customer contracted OMNI Engineering, Inc. to manufacture these current sensor resistor heat sinks to be used across various product specifications. The miniature precision stampings are produced on 30 ton Bruderer presses, which are capable of meeting tolerances of +/-0.0005” throughout 20,000 to 80 million heat sinks we produce annually. Stamped from C102 copper and C110 half-hard copper. After stamping the heat sinks are deburred, and plated with matte sulfamate nickel and tin plating. Additional components use inlaid and/or clad materials in tin and/or silver.

Production is monitored through real time SPC data collection and reporting, Quality is maintained through dimensional and visual inspections. All parts meet MIL-STD-202 standards for solderability, with orders being manufactured with 2 to 4 week lead times.

To learn more about this project, see the table below or contact us directly.

Custom Current Sensor Resistor Heat Sinks for Circuit Board Components
Custom Current Sensor Resistor Heat Sinks for Circuit Board Components

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Custom Stamping Product Description Heat sinks used in circuit board components
Miniature / Micro Miniature Capabilities Applied / Processes Primary:
Miniature / Micro Miniature Stampings
Precision Stampings

Secondary:
De-Burring
Matte Sulfamate Nickel Plating
Matte Tin Plating
Inlayed (overlaid) Materials - Tin / Silver
Equipment used to Manufacture Part 22 & 30 Ton Bruderer Presses
Carbide Progressive Dies
Overall Part Dimensions Thickness: 0.0254" - 0.032"
Width: 0.044" to 0.250"
Length: 0.140" to 0.375"
Tolerances +/-0.0005"
Angular: ± ½°
Material Used C102 Copper Alloy
C110 Beryllium Copper Alloy
In process testing / Inspection performe Dimensional Inspection
Gage Inspection
Visual Inspection
Real-time SPC Data Collection / Reporting
Industry for Use Electronics
Volume 20,000 - 50,000,000 annually
Delivery / Turnaround Time 2 - 4 Weeks
Delivery Location United States
Standards Met Customer Specifications
2D CAD Drawings
MIL-STD-202
RoHS - REACH Compliant
Product Name Heat Sinks

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