CUSTOM PROGRESSIVE DIES PRECISION METAL STAMPING SERVICESEXAMPLES OF OUR
WORK
Custom Contact Springs for Trimming Potentiometers in The Electronics and Medical IndustriesCustom Stampings of Contacts for The Electrical IndustryCustom Leadframes for The Electronics IndustryCustom Stamped Clips for The Aerospace IndustryCustom Current Sensor Resistor Heat Sinks for Circuit Board ComponentsStampings and Assemblies of Components for The Medical Industry
OMNI Engineering, Inc. requires our suppliers of raw materials and plating processes utilized in our manufacturing, to comply with the Dodd-Frank Wall Street Reform Consumer Protection Act (Conflict Materials Act).
ISO 9001 9001 Bureau Veritas CertificationISO 9001: 2008
ISO 9001 ANAB Certificate FinalISO 9001 UKAS Certificate Final
ISO 9001 INMETRO Certificate Final

CUSTOM STAMPED CLIPS FOR THE AEROSPACE INDUSTRY

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At OMNI Engineering, Inc. we specialize in high volume, precision stampings. The project highlighted here exemplifies our ability to produce retainer clips and high amperage connectors designed for use in military and commercial aircraft.

Composed of UNS C17200 beryllium copper, the finished products had to meet various ASTM, military, and commercial industry standards. The miniature and micro miniature stamping was performed with carbide progressive dies on 30 ton Bruderer presses. Manufactured in various sized, all meet tolerances of +/-0.0005”, and angular tolerances of +/- ½°, which was verified through dimensional, gage, and visual inspections, and through the use of our F.O.V. Smartscope (automated inspection system).

After stamping, the components are heat treated in an nitrogen atmosphere oven and then plated with nickel, gold, or sliver plating (if specified). We currently manufacture 100,000 to 15 million of these electrical components annually to customers in the United States and Mexico.

For more information on these items, or the processes used to manufacture them, see the table below or contact us directly.

Custom Stamped Clips for The Aerospace Industry
Custom Stamped Clips for The Aerospace Industry

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Custom Stamping Product Description Stamped Clips for the Aerospace Industry
Miniature / Micro Miniature Capabilities Applied / Processes Primary:
Miniature / Micro Miniature Stampings
Precision Stampings

Secondary:
De-Burring
Heat Treating
Nickel Plating
Gold Plating
Silver Plating
Equipment used to Manufacture Part 22 & 30 Ton Bruderer Presses
Carbide Progressive Dies
Overall Part Dimensions Thickness: 0.0030 - 0.0080"
Diameter: 0.084" to 0.480"
Length: 0.150" to 0.320"
Tolerances Dimensional: +/-0.0005"
Angular: +/- ½°
Material Used C17200 Beryllium Copper Alloy
In process testing / Inspection performed F.O.V. Smartscope (automated inspection system)
Dimensional Inspection
Gage Inspection
Visual Inspection
Real-time SPC Data Collection / Reporting
Industry for Use Commercial Aerospace Industry
Military Aerospace Industry
Volume 100,000 - 15,000,000 annually
Delivery / Turnaround Time 2 - 4 Weeks
Delivery Location United States
Mexico
Standards Met Customer Specifications
2D CAD Drawings
MIL-G-45204
MIL-H-7199
QQ-N-290
ASTM B-194
ASTM B-488
ASTM B-700
Product Name Retainer Clips
High AMP Contacts

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Omni Engineering, Inc. | Progressive Dies | Stampings