CUSTOM PROGRESSIVE DIES PRECISION METAL STAMPING SERVICESEXAMPLES OF OUR
WORK
Custom Contact Springs for Trimming Potentiometers in The Electronics and Medical IndustriesCustom Stampings of Contacts for The Electrical IndustryCustom Leadframes for The Electronics IndustryCustom Stamped Clips for The Aerospace IndustryCustom Current Sensor Resistor Heat Sinks for Circuit Board ComponentsStampings and Assemblies of Components for The Medical Industry
OMNI Engineering, Inc. requires our suppliers of raw materials and plating processes utilized in our manufacturing, to comply with the Dodd-Frank Wall Street Reform Consumer Protection Act (Conflict Materials Act).
ISO 9001 9001 Bureau Veritas CertificationISO 9001: 2015
ISO 9001 ANAB Certificate FinalISO 9001 UKAS Certificate Final
ISO 9001 INMETRO Certificate Final

CUSTOM PROGRESSIVE DIES PRECISION METAL STAMPING SERVICES

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At OMNI Engineering, Inc. we provide our customers with custom stamping services in an efficient, modern climate controlled, 20,000 square foot production facility. We produce copper based, stainless steel, brass, phosphor bronze, or precious metal inlaid parts up to 3” wide and between 0.001” to 0.32” thick. Our micrograin carbide tooling holds tolerances as tight as +/-0.0005”. Bruderer presses are rated from 22 to 30 tons and run at speeds between 200 to 1500 strokes per minute, with single or multiple cavity dies. Maximum press stroke is 1.8” and maximum bed size is 24” X 15” wide. We primarily serve the aerospace, military, automotive, consumer electronics, computer, telecommunications and medical industries by producing components for products such as connectors, retaining clips, flashlights, heat sinks, contact springs, and terminals.

Custom Progressive Dies Precision Metal Stamping Services
Custom Progressive Dies Precision Metal Stamping Services

Our engineering and die makers provide continuous scheduled maintenance, on customer owned tooling at no additional charge, preventing costly downtime. We take pride in building and maintaining great customer relationships, providing KanBans and JIT deliveries tailored to individual customer needs. Our expertise allows us to also provide engineering support such as new design or design improvements that can enhance manufacturability. During production, we utilize real-time SPC software that is interfaced with data collectors to provide up-to-date process performance to production operators.

At OMNI we take quality seriously. Our facility is ISO 9001:2008 certified, we employ inspection methods such as an OGP F.O.V. (Field of View) Smartscope automated video measuring system, comparators, toolmaker’s microscopes, laser micrometers, and other precision measurement equipment. For more information about our custom progressive die precision metal stamping capability, see the table below or contact us directly.

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Past Projects

Progressive Dies Metal Stamping Specifications

Production Method Progressive Die
General Capabilities
Custom Stamping
Production Run
Prototyping
Multi-Station Progressive Dies
Assemblies
Production Capabilities
Thin Gauge
High Speed
Micro Miniature
Complex
Small
Mass Volume Parts
Press Rating 22 to 30 Ton Bruderer Presses
Press Speed 200 to 1500 strokes / min
Single and Multiple cavity dies
Maximum Press Stroke Up to 1.8 in
Maximum Press Bed Length 24 in
Maximum Press Bed Width 15 in
Materials
Copper Based
Stainless Steel
Beryliium Copper
Nickel Silver
Stainless Steel
Brass
Phosphor Bronze
Spinodal
Precious Metals with Inlays
Part Width Up to 3 in
Part Thickness .001 to .032 in
Tolerance (+/-) Dimensional: +/- 0.0005"
Angular: +/- 1/2°
Tooling Materials Micrograin Carbide
Steel Grade D-2 / A-2
Inspection Equipment OGP F.O.V. (Field of View) Smartscope (Video Measuring system)
Digital Gram Force Testing
Laser micrometer
Comparators
Toolmaker Microscopes
Digital Micrometers
Gage Inspections
Quality Control Real Time SPC interfaced with data collectors
Barcode labels complies to Automotive AIAG B-10 Format
Additional Services Provided
Assembly
Heat Treating
Plating
Engineering (Design Support and Auto CAD)
Volume 20,000 to 1,000,000,000 pieces
Prototyping Available
Typical Lead Time
2 to 4 weeks
Material Dependent
Expedited Deliveries
Just In Time (JIT)
KanBan
Blanket Orders

Additional Information

Industry Focus
Aerospace
Military
Consumer Electronics
Automotive
Telecommunciations
Medical
Semiconductor
Computers
Delivery Location
United States
Mexico
Central America
Asia
Intended Applications
Connectors
Trimming Potentiometers
Flashlights
Retainer Clips
High AMP Contacts
Heat Sinks
LeadFrames
Contact Springs
Contacts (Battery, Board, Interconnect)
Terminals
Industry Standards
ISO 9001:2008 Certified
Customer Specifications
2D CAD Drawings
ASTM Specifications
Military Standards
Industry Specific Standards
File Formats AutoCAD
Espirit 3D

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Omni Engineering, Inc. | Progressive Dies | Stampings