At OMNI Engineering, Inc. we specialize in high volume, precision stampings. The project highlighted here exemplifies our ability to produce retainer clips and high amperage connectors designed for use in military and commercial aircraft.

Composed of UNS C17200 beryllium copper, the finished products had to meet various ASTM, military, and commercial industry standards. The miniature and micro miniature stamping was performed with carbide progressive dies on 30 ton Bruderer presses. Manufactured in various sized, all meet tolerances of +/-0.0005”, and angular tolerances of +/- ½°, which was verified through dimensional, gage, and visual inspections, and through the use of our F.O.V. Smartscope (automated inspection system).

After stamping, the components are heat treated in an nitrogen atmosphere oven and then plated with nickel, gold, or sliver plating (if specified). We currently manufacture 100,000 to 15 million of these electrical components annually to customers in the United States and Mexico.

For more information on these items, or the processes used to manufacture them, see the table below or contact us directly.

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Custom Stamping Product Description

Stamped Clips for the Aerospace Industry

Miniature / Micro Miniature Capabilities Applied / Processes

Primary:
Miniature / Micro Miniature Stampings
Precision Stampings

Secondary:
De-Burring
Heat Treating
Nickel Plating
Gold Plating
Silver Plating

Equipment used to Manufacture Part

22 & 30 Ton Bruderer Presses
Carbide Progressive Dies

Overall Part Dimensions

Thickness: 0.0030 – 0.0080″
Diameter: 0.084″ to 0.480″
Length: 0.150″ to 0.320″

Tolerances

Dimensional: +/-0.0005″
Angular: +/- ½°

Material Used

C17200 Beryllium Copper Alloy

In process testing / Inspection performed

F.O.V. Smartscope (automated inspection system)
Dimensional Inspection
Gage Inspection
Visual Inspection
Real-time SPC Data Collection / Reporting

Industry for Use

Commercial Aerospace Industry
Military Aerospace Industry

Volume

100,000 – 15,000,000 annually

Delivery / Turnaround Time

2 – 4 Weeks

Delivery Location

United States
Mexico

Standards Met

Customer Specifications
2D CAD Drawings
MIL-G-45204
MIL-H-7199
QQ-N-290
ASTM B-194
ASTM B-488
ASTM B-700

Product Name

Retainer Clips
High AMP Contacts