As medical devices become more advanced and complex, so too does the precision of their internal components. At OMNI Engineering, Inc., we specialized in precision miniature and micro miniature stampings that are ideally suited for the specific requirements of the medical industry. The quality program for the medical industry is an essential part of our process; through the use of control plans, real time SPC data collection and reporting that provides immediate process performance to the production department, to use of a video inspections system (OGP F.O.V. Smartscope), laser and digital micrometers, comparators, toolmakers microscopes and a variety of hand held tools that are controlled through our calibration system.

More customers are looking for suppliers who can provide not only the stamped components, but also secondary operations such as assemblies, heat treating or plating. At OMNI Engineering, Inc., we provided customized assemblies per the customer’s requirements, perform controlled atmosphere heat treating of beryllium copper products in-house, and work closely with plating sources across the country to meet customer needs for plated contacts in precious metals, tin and nickel.

To learn more about this project, see the table below or contact us directly.

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Custom Stamping Product Description

Components and assemblies for the electronic & medical industries

Miniature / Micro Miniature Capabilities Applied / Processes

Primary:
Miniature / Micro Miniature Stampings
Precision Stampings

Secondary:
Assembly
Silver Plating
Nickel Plating
Gold Plating
Tin Plating (RoHS Compliant)

Equipment used to Manufacture Part

22 & 30 Ton Bruderer Presses
Carbide Progressive Dies
Customized Assembly Equipment

Overall Part Dimensions

Thickness: up to 0.032″
Width: up to 3″
Length: up to .850″

Tolerances

Dimensional: +/-0.0005″
Angular: ± ½°

Material Used

302 Stainless Steel
C17200 Beryllium Copper Alloy
C510 Phosphor Bronze

In process testing / Inspection performed

F.O.V. Smartscope (automated inspection system)
Digital Gram Force Testing
Laser Micrometer Inspection
Dimensional Inspection
Gage Inspection
Visual Inspection
Real-time SPC Data Collection / Reporting

Industry for Use

Medical Industry
Electronics Industry

Volume

20,000 – 5,000,000 annually

Delivery / Turnaround Time

Dependent on Material Availability

Delivery Location

United States
Mexico
Central America
Asia

Standards Met

Customer Specifications
2D CAD Drawings
MIL-G-45204
MIL-T-10727
QQ-N-290
ASTM B-194
ASTM B-103
RoHS – REACH Compliant

Product Name

Stamped Medical Components
Assembled parts